PSA SYSTEMS PACKAGES
Pressure swing adsorption (PSA) nitrogen systems stand at the forefront of technology, harnessing the power of air to provide a steady stream of high-purity nitrogen. Designed with adaptability and efficiency in mind, these systems cater to a diverse range of industries, ensuring that whether you're looking to sustain daily operations or scale up to meet growing demands, our solutions are tailored to fit seamlessly into your processes.
Compact, robust, and customizable, our nitrogen generators are crafted to integrate effortlessly into various settings, delivering the essence of convenience and reliability right where you need it.
BENEFITS:
- Reliable
- Offer Lowest Energy Consumption
- Operate in Extreme High and/or Low Ambient Temperatures
PRINCIPLES OF OPERATION
Pressure Swing Adsorption (PSA) is a technology used to enable the creation of a continuous stream of nitrogen by means of air filtration. Ingersoll Rand PSA nitrogen generators use PSA technology to separate nitrogen molecules from other molecules found in compressed air. Oxygen and other trace gases are removed, while nitrogen is allowed to pass through to the application.
The design and control features employed by nitrogen generators help maximize gas output and reduce air consumption to achieve efficiency. Our modular concept offers greater flexibility. The Ingersoll Rand Series can be configured to suit installations for everyday supply of nitrogen and when nitrogen demand increases.
Additional modules can provide extra capacity on standby or serve as backup for peace of mind. The compact design also means the units can fit through standard doorways. Our PSA Nitrogen Generation Packages can be supplied inside a shelter, on skids, or turn-key installed inside ISO and other standard freight containers.
All components will be selected based on the local ambient conditions and the area classification of the installation site. Ingersoll Rand is able to provide nitrogen packages for any customer-specific requirement. We can customize the PSA nitrogen system to your needs.
MEMBRANE SYSTEMS PACKAGES
These state-of-the-art units are engineered to harness the power of selective permeation, providing a consistent supply of nitrogen to meet the demands of various industries. Tailored to blend into your existing operations, our systems offer the epitome of efficiency and convenience, all while maintaining a compact footprint. Whether you require a standalone setup or a fully integrated solution, our membrane nitrogen generators are designed to adapt to your specific needs, ensuring that your nitrogen supply is as seamless and uninterrupted as the flow of nitrogen itself.
BENEFITS:
- Highest purity up to 99,9%
- Easy Maintenance
- Simple Installation
- Operate in Extreme High and/or Low Ambient Temperatures
PRINCIPLE OF OPERATION
Membrane Nitrogen Generation Systems consist of fibrous membrane modules enclosed in a housing equipped with a control system and integral filtration. Membranes made of hollow polymer fibers can be used to separate high-quality compressed air. Permeation is the process of filtering compressed air (*+5°C pdp) that enters these fiber walls of water vapor, CO2, and oxygen. During this process, residual gas, mainly nitrogen, passes along the fibers and is collected as a by-product.
Membranes remove gases like oxygen and water vapor through the hollow fiber wall and release them into the atmosphere, while retaining nitrogen. The nitrogen flows continuously to the application.
Before entering the membrane, the intake air should be properly cleaned and dried. Otherwise, the shallow fibers will clog quickly; that is why air treatment through filters and dryers is necessary to prevent clogging.
Our membrane nitrogen generation systems can be supplied inside a shelter, on skids, or turn-key installed inside an ISO and other standard freight containers. All components will be selected based on the local ambient conditions and area classification. We are able to provide membrane nitrogen generation systems for any customer-specific requirement.
OXYGEN GENERATION PACKAGES
OXYGEN GENERATION PACKAGES
Ingersoll Rand provides containerized oxygen packages and skid mounted oxygen generators, depending on the customer’s site requirements.
CONTAINERIZED OXYGEN PACKAGE
Our custom-designed nitrogen generation packages are containerized and produce oxygen from compressed air by using PSA technology. This technology separates oxygen from other gasses in the air under pressure.
SKID MOUNTED OXYGEN GENERATOR
Ingersoll Rand’s skid mounted oxygen generators are built on the skid with one central electric socket, enabling quick start up. The unit consists of an air compressor, a compressed air treatment system, an oxygen generator, air and oxygen tanks, a gas booster and a filling ramp. This compact, plug & play solution does not require extensive installation.
BENEFITS:
- Reduced footprint
- Robust Design
- Easy Installation
- Highest purity up to 95%
- Compact Design
Pressure swing adsorption (PSA) nitrogen systems stand at the forefront of technology, harnessing the power of air to provide a steady stream of high-purity nitrogen. Designed with adaptability and efficiency in mind, these systems cater to a diverse range of industries, ensuring that whether you're looking to sustain daily operations or scale up to meet growing demands, our solutions are tailored to fit seamlessly into your processes.
Compact, robust, and customizable, our nitrogen generators are crafted to integrate effortlessly into various settings, delivering the essence of convenience and reliability right where you need it.
BENEFITS:
- Reliable
- Offer Lowest Energy Consumption
- Operate in Extreme High and/or Low Ambient Temperatures
PRINCIPLES OF OPERATION
Pressure Swing Adsorption (PSA) is a technology used to enable the creation of a continuous stream of nitrogen by means of air filtration. Ingersoll Rand PSA nitrogen generators use PSA technology to separate nitrogen molecules from other molecules found in compressed air. Oxygen and other trace gases are removed, while nitrogen is allowed to pass through to the application.
The design and control features employed by nitrogen generators help maximize gas output and reduce air consumption to achieve efficiency. Our modular concept offers greater flexibility. The Ingersoll Rand Series can be configured to suit installations for everyday supply of nitrogen and when nitrogen demand increases.
Additional modules can provide extra capacity on standby or serve as backup for peace of mind. The compact design also means the units can fit through standard doorways. Our PSA Nitrogen Generation Packages can be supplied inside a shelter, on skids, or turn-key installed inside ISO and other standard freight containers.
All components will be selected based on the local ambient conditions and the area classification of the installation site. Ingersoll Rand is able to provide nitrogen packages for any customer-specific requirement. We can customize the PSA nitrogen system to your needs.
These state-of-the-art units are engineered to harness the power of selective permeation, providing a consistent supply of nitrogen to meet the demands of various industries. Tailored to blend into your existing operations, our systems offer the epitome of efficiency and convenience, all while maintaining a compact footprint. Whether you require a standalone setup or a fully integrated solution, our membrane nitrogen generators are designed to adapt to your specific needs, ensuring that your nitrogen supply is as seamless and uninterrupted as the flow of nitrogen itself.
BENEFITS:
- Highest purity up to 99,9%
- Easy Maintenance
- Simple Installation
- Operate in Extreme High and/or Low Ambient Temperatures
PRINCIPLE OF OPERATION
Membrane Nitrogen Generation Systems consist of fibrous membrane modules enclosed in a housing equipped with a control system and integral filtration. Membranes made of hollow polymer fibers can be used to separate high-quality compressed air. Permeation is the process of filtering compressed air (*+5°C pdp) that enters these fiber walls of water vapor, CO2, and oxygen. During this process, residual gas, mainly nitrogen, passes along the fibers and is collected as a by-product.
Membranes remove gases like oxygen and water vapor through the hollow fiber wall and release them into the atmosphere, while retaining nitrogen. The nitrogen flows continuously to the application.
Before entering the membrane, the intake air should be properly cleaned and dried. Otherwise, the shallow fibers will clog quickly; that is why air treatment through filters and dryers is necessary to prevent clogging.
Our membrane nitrogen generation systems can be supplied inside a shelter, on skids, or turn-key installed inside an ISO and other standard freight containers. All components will be selected based on the local ambient conditions and area classification. We are able to provide membrane nitrogen generation systems for any customer-specific requirement.
OXYGEN GENERATION PACKAGES
Ingersoll Rand provides containerized oxygen packages and skid mounted oxygen generators, depending on the customer’s site requirements.
CONTAINERIZED OXYGEN PACKAGE
Our custom-designed nitrogen generation packages are containerized and produce oxygen from compressed air by using PSA technology. This technology separates oxygen from other gasses in the air under pressure.
SKID MOUNTED OXYGEN GENERATOR
Ingersoll Rand’s skid mounted oxygen generators are built on the skid with one central electric socket, enabling quick start up. The unit consists of an air compressor, a compressed air treatment system, an oxygen generator, air and oxygen tanks, a gas booster and a filling ramp. This compact, plug & play solution does not require extensive installation.
BENEFITS:
- Reduced footprint
- Robust Design
- Easy Installation
- Highest purity up to 95%
- Compact Design
TAILORED SOLUTIONS TO YOUR BUSSINESS
Ingersoll Rand's Engineering Project Solutions has over six decades of experience in organizing and executing specially-designed air solutions for complex technical demands. We create custom compressed air and nitrogen systems for numerous clients worldwide, serving a wide range of industries.
Using our broad experience from working with EPC firms, we've become experts in specialized projects that meet the unique needs of our clients. Our equipment is engineered for top-notch performance, ensuring it operates at its best, lasts reliably, and keeps running without unnecessary breaks.
Whatever your nitrogen requirements, Ingersoll Rand’s packages are designed to meet your exacting needs. Our equipment is engineered for a wide range of industries and built to offer maximum efficiency, reliability, and uptime.
HOW NITROGEN SYSTEMS WORK
Nitrogen generation systems are machines that remove oxygen and other contaminants to produce nitrogen gas of a purity required by the user system.
The Ingersoll Rand Nitrogen Air Packages are custom-designed and supplied with PLC based controllers. They are mainly used for blanketing and purging applications in a wide range of industries. Our experience covers installations at desert or arctic ambient conditions, as well as in classified areas.
CHOOSING BETWEEN PSA AND MEMBRANE SYSTEMS
Ingersoll Rand PSA and membrane systems offer unique benefits and value. Many more factors besides pressure, flow rate, and purity affect the ultimate choice of a generator. Ease of installation, special customer requirements, location, and application, are only a few of the other considerations.
In general, membrane technology is better suited to low purity applications while PSA technology is best suited for higher purity applications. If required, our qualified engineers can assist in the selection of a suitable solution for your application.
| PSA | Membrane | |
| Achievable Purity | Very High Purity | High Purity |
| Efficiency | Higher | High |
| Differential Pressure | 1.5~2 bar | 1~1.5 bar |
| Flow Stability | Fluctuating in/on/outlet | Stable |
| Buffer tank required | Surge air receiver and trinogen mixing vessel required | No |
| Noise | High (blow-off peaks) | Low Noise Operation |
| Control Type | PLC, Auto control | PLC, Auto Control |
| Inlet Temperautre | Operation to 60 deg.C | Operation to 60 deg.C |
| Start-up time | Minutes / hours | Seconds |
| Weight | Medium | Low |
| Maintenance | Low | Lower |
| Moving Parts | Frequently change over of valves | No required |
TOP-NOTCH QUALITY STANDARDS
The safety and well-being of our customers' work is what we care about most. We've designed our nitrogen generation systems to meet the very best quality standards. This means our customers can not only satisfy tough technical demands but also steer clear of safety risks, avoid breakdowns, and keep their operations running smoothly. As a result, they might see more work done, less idle time, and better profits.
Ingersoll Rand holds a long list of quality certifications from various organizations around the globe. We're always improving our management methods to provide our customers with excellent products, services, and customized solutions that fit what they're looking for.