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IntelliFlow

Entre 20 et 60 % de l'énergie consommée pour le fonctionnement des systèmes à air comprimé sont gaspillés ! L'un des principaux facteurs de ce gaspillage est le fonctionnement des systèmes pneumatiques à des pressions élevées.L'effet de capacité offert par l'air comprimé stocké à des pressions élevées dans le cadre de demandes subites à fort volume est bien connu. Ce qui l'est moins est que le stockage à pression élevée, s'il n'est pas correctement contrôlé et géré, entraînera non seulement une consommation d'énergie supplémentaire pour une compression à une pression supérieure (0,5 % d'énergie pour chaque augmentation de pression de 1 %), mais également une consommation d'air accrue de la part de tous les utilisateurs d'air comprimé (dans certains cas jusqu'à 12 % de plus) !L'application du contrôle IntelliFlow Ingersoll Rand exploite efficacement le stockage système pour compenser une utilisation d'air élevée et aléatoire, tout en évitant le recours à une augmentation de la pression du système total. De manière similaire, le contrôle IntelliFlow élimine également le recours aux compresseurs pour le démarrage en charge ou le cycle court entraîné par cette utilisation d'air élevée et aléatoire.

Fonctionnalités

 

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly

 

Spécifications du Modèle

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860

 

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly

 

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860