Choosing the right instrument air system is pivotal for your project's reliable, efficient operations, and adherence to regulations. Ingersoll Rand Engineering Project Solutions (EPS) is well-versed in the essential role these systems play in ensuring smooth functioning and safety across various sectors.
Whether your focus is on power generation, oil and gas or manufacturing industry, our instrument air and service air (IA & SA) offerings are crafted to satisfy the unique needs of your operations. This guide will equip you with detailed guidance on selecting the optimal IA & SA package, supported by our comprehensive product range and expert engineers
Understanding the Core Components
A frequently demanded solution is a fully assembled and integrated Compressed Air station, including all the necessary piping and cabling (power and control) within the battery limits of the package. Such a system would include, at least, the following equipment/components:
Air Compressors
Air compressors come in various types, including rotary screw, reciprocating, scroll, and centrifugal Rotary screw compressors are compact and ideal for smaller plants.
They offer reliable, low-maintenance operation due to their simple design without valves. These compressors produce compressed air at the desired pressure, making them a popular choice for instrument air applications.
Air Dryers
Air dryers remove water vapor from compressed air, ensuring dry and clean air for various applications. Adsorption dryers are commonly used in EPC contracts for instrument air.
They can reduce the dew point to below the lowest site temperature, preventing moisture-related issues in critical systems.
Air Filters
Inlet air filters are essential for removing dust, dirt, and other contaminants from atmospheric air before it enters a system. This ensures clean air quality, which is crucial for maintaining optimal system performance and preventing damage.
Oil and particle filters are also used to remove contaminants from the oil, further contributing to clean air quality.
Air Receivers
An air receiver that stores a volume of compressed air. They are used when the compressor is offline, or when the air demand temporarily exceeds the compressor output.
Control Systems
The PLC controls the compressor based on process demand, using network pressure as a reference.
Advanced MPCs communicate with DCS and ESD systems to provide further control of the compressed air station.
Guidelines for Choosing Your Package
Instrument & Service Air Packages
Technical Specifications Analysis
Careful review of technical specs is key. Knowing the details of your project, the quality standards, and environmental certifications is the starting point for picking the right instrument air system. Ingersoll Rand’s know-how makes sure your choice of equipment and vendors meets these critical specs
Product Configuration & Project Integration
Opting for a setup that's easy to configure can cut costs significantly. You must think about how the system will operate, the power it needs, the space it takes, how it’s maintained, and control needs. All these factors ensure the system you choose fits well with your plan and project.
Engineered Air Compressor Packages
Engineered compressor packages tailored to your project's technical, regulatory, financial, and safety demands are often the best pick. These custom solutions are popular among customers and EPC projects for their precise fit.
Air Quality Standards
The system you select must clean air to meet a variety of quality standards for different uses in your plant. Following ISO 8573 classifications or ISA-7.0.01-1996 standards is crucial for choosing the right air purification gear.
Energy Usage
With the growing need for energy in industrial settings, choosing energy-efficient equipment is vital. Variable Speed Drives (VSDs) can save money in operations where air demand changes, while fixed speed compressors may be better for steady demand.
Global Supplier Flexibility
A supplier with a wide range of products, expertise in their application, and skills in project management is essential. The ability to meet the specific needs of customers and projects means you get a strong and dependable solution.
Project management
Solid project management is crucial to ensure that equipment is designed, delivered, tested, and started up to meet the needs of your project. Suppliers with focused project management teams bring added worth through every stage of your project.
Comprehensive Product Range
Our tailor-made instrument air compressor packages are delivered fully built, designed to fit the specific needs of your project. These sets include everything from the compressor to essential pipes and wires, ensuring an easy setup.
Air dryers are a key part of our lineup. Built to remove moisture and impurities, they help keep your gear running well and for a longer time. Our air dryer systems come with our own advanced control systems and are available in different setups to suit your requirements.
For those looking for independent nitrogen and oxygen sources, Ingersoll Rand offers units that provide gas tailored to your exact needs.
Our natural gas compressors and blower packages are built tough, ready to meet the tough needs of sectors like biomethane and other parts of the oil and gas industry.
Why Partner with Ingersoll Rand EPS?
Our history of over 600 tailor-made projects in the last ten years showcases our dedication and skill. Serving as a trusted ally for many EPC contractors across the globe, we take pride in providing dependable products and services known for their quality.
Ingersoll Rand is more than just an equipment supplier; we are your assurance of support. Our Engineering Project Solutions (EPS) team is ready to offer unmatched assistance throughout the life of your project. We focus on your specific needs and are there for you from the first design to the final steps of putting your plan into action.
Our quick and effective custom solutions come from our deep experience. This nimbleness means we meet the tough quality standards required by various industries, such as API 618, API 619, API 672, ATEX, IECEx, and others.
Choosing Ingersoll Rand EPS means picking a partner that gives you:
● Custom solutions designed to meet your project's unique needs
● Durable, top-quality parts for lasting peak performance
● A full-service approach with advanced PLC-based controllers for your total package
● Integrated instrument air systems with dryers, filters, and pipes, offered in tailored setups like containerized, skid-mounted, and complete system components
● Safe and productive options for both standard and hazardous environments
● Easy "Plug & Play" setups to reduce the time and effort of installation
● Worldwide reach with local know-how, meeting various international standards and certifications
Selecting Ingersoll Rand EPS for your instrument air system is not just about buying compressors; it’s starting a partnership with a company committed to excellence.
With our broad product range, from air compressors to air dryers, and our steadfast dedication to your project's triumph, Ingersoll Rand stands out for your Instrument Air & Service Air Package needs.
Our team of experts will work with you to plan, design, and deliver a custom IA & SA solution to meet the specific needs of your project. Let us support you in achieving the reliable, efficient operation your sector requires.
2 Oil-Flooded Rotary Screw Compressors / 2 heatless adsorption dryer assembled in
a Skid package / PLC-basd control system
2 x Oil Injected Screw / 1 x wet air receiver / 2 x heatless dryers / PLC-based control system