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IntelliFlow

Tra il 20% e il 60% dell'energia usata per il funzionamento degli impianti ad aria compressa va sprecato. Uno dei fattori principali di questo spreco è l'azionamento degli impianti ad aria compressa a pressioni elevate.È un fatto ben noto che l'aria compressa, se conservata a pressioni più alte, può fornire un effetto di capacitanza per la domanda improvvisa di alti volumi. Meno risaputo è che l'immagazzinamento di una pressione più alta, che non sia controllato e gestito correttamente, non solo comprime l'energia in eccesso ad una pressione più alta (0,5% di energia in più per ogni 1% di aumento di pressione), ma fa anche aumentare notevolmente il consumo d'aria di tutti gli utilizzatori di aria compressa (in alcuni casi fino al 12% in più).L'applicazione del controllo IntelliFlow di Ingersoll Rand consente di utilizzare l'aria immagazzinata per compensare qualsiasi utilizzo casuale di alti volumi d'aria, eliminando la necessità di elevare la pressione in tutto l'impianto. Analogamente, il dispositivo IntelliFlow elimina anche la necessità che i compressori abbiano un carico falso o un ciclo breve a causa dello stesso uso elevato e casuale dell'aria.

Caratteristiche

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly

Specifiche del modello

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860