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IntelliFlow Electronic Flow Controller

De 20% a 60% da energia usada para operar sistemas de ar comprimido é desperdiçada! Os maiores contribuidores para esse desperdício são os sistemas de ar operados em pressões elevadas. O fato de que o ar comprimido, armazenado em altas pressões, poder fornecer uma capacitância efetiva para demandas súbitas de alto volume é amplamente conhecido. Menos conhecido é o fato de que o armazenamento de pressões mais altas, que não são controladas e gerenciadas adequadamente, resultará não apenas em energia adicional para compressão a uma pressão mais alta (0,5% da energia para cada 1% de aumento de pressão), mas também em um consumo de ar significativamente maior por todos os usuários de ar comprimido (em alguns casos até 12% a mais)! A aplicação do controle IntelliFlow da Ingersoll Rand utiliza efetivamente o armazenamento do sistema para compensar o alto uso aleatório de ar e evita a necessidade de aumentar toda a pressão do sistema. Da mesma forma, o controle IntelliFlow também elimina a necessidade de os compressores serem carregados no início ou em ciclo curto devido ao mesmo alto uso aleatório de ar.

Características

 

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly

Especificação do Modelo

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860

 

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860