High-quality air, delivered by reliable air compressors, is critical for the efficiency and longevity of your operations. Ingersoll Rand recognizes this, providing a range of durable air dryers, including refrigerant dryers, desiccant compressed air dryers, and hybrid systems, each engineered to address specific industry challenges.
Each of our air dryer units comes fully equipped and ready for immediate integration into your operations, complete with a PLC-based controller for advanced automation and ease of use. Rest assured, our tailored solutions are designed to deliver optimal performance and seamless functionality in your compressed air system.
Choose Ingersoll Rand for air purity you can count on.
REFRIGERANT AIR DRYER PACKAGES
Refrigerant Air Dryer Packages
Refrigerant air dryers are key in keeping compressed air systems working efficiently. Ingersoll Rand provides top-notch air dryers that remove moisture and keep the air dry for many industries. These dryers use special heat exchangers to cool the air, take out the moisture, and then reheat the air to room temperature. This stops any more moisture from building up in the pipes.
The impressive performance of Ingersoll Rand's dryers is demonstrated by their extensive flow rate capacity, ranging from 2.8 cfm to 2959 cfm, along with their ability to manage power up to 325 kW. Plus, their pressure vessels meet global safety standards like ASME/PED, ensuring they're safe and up to code.
Benefits: Enhanced Performance in Tough Conditions
Ingersoll Rand's refrigerant air dryers are built tough, so they work well, even in rough conditions. They feature a compact design that maximizes space without compromising performance. This balance of strength and compact size makes these air dryers a wise choice for businesses that need clean air but can't afford to lose a lot of room.
Applications Across Industries: Diverse and Reliable
Ingersoll Rand designs refrigerant air dryer packages to meet the needs of a wide range of sectors. These air dryers are ideal for uses from power generation to the medical and pharmaceutical fields, ensuring that compressed air systems run at their best. They are also versatile enough for the oil and gas industry, chemical and petrochemical processes, general manufacturing, mining, and water treatment. This demonstrates their broad adaptability for various specialized applications where high-quality air is essential.
How Refrigerant Air Dryers Work
Ingersoll Rand's refrigerant dryers use a special aluminum heat exchanger. This key part has two sections – one for air-to-air and another for air-to-refrigerant exchange – along with a stainless steel device that catches moisture and a chamber to collect it. This setup is made to use power well and keep refrigerant use low. As a result, these dryers deliver high-quality air in a cost-effective way, keeping the moisture levels just right to protect the compressed air system.
Adsorption Air Dryer Packages
Adsorption Air Dryer Packages
Adsorption air dryers are crucial for businesses that need extremely dry air. They work by moving air over a desiccant material that can regenerate itself and captures water from the air by sticking to the water molecules. Ingersoll Rand provides advanced desiccant air dryers that are built to handle tough demands and keep air quality high by keeping the moisture levels low.
Benefits: Reliability and Low MaintenanceIngersoll Rand's adsorption air dryers are made to work well in even the harshest conditions. They are reliable and have low maintenance requirements. With a pressure dew point as low as -40°C or even -70°C with for units with heaters, these dryers provide dry air in environments where moisture could lead to corrosion or bacterial growth. They are made to fit specific needs, dealing with temperatures as high as 60°C and pressures up to 13 barg. Because they require so little upkeep, these systems are a cost-effective choice for places that need consistently dry and clean compressed air.
Applications Across Sectors: Versatile and Effective
Ingersoll Rand's adsorption air dryers are engineered to perform across a variety of point of use applications. Their ability to produce air with a low pressure dew point makes them ideal for sensitive environments such as pharmaceuticals, food processing, and electronics manufacturing. These dryers are also crucial in industries like chemical processing and power generation, where air purity is paramount.
How Adsorption Air Dryers Work
Adsorption air dryers work by using a desiccant material that removes water from the air. Ingersoll Rand's compressed air systems regenerate without heat, so the material is always ready to absorb moisture. These dryers deliver consistently low pressure dew points, ensuring that the air remains free of condensation under specified conditions.
Ingersoll Rand's adsorption air dryers are a strong way to control moisture in compressed air systems. They're reliable, easy to maintain, and tough enough for extreme conditions. They help businesses keep their air quality high, protecting equipment and products from moisture damage.
Hybrid Combination Dryer Packages
Hybrid Combination Dryer Packages
Hybrid combination dryers blend the best of both refrigerant and desiccant air drying technologies. This innovative mix provides air dryers that produce higher quality air while using less energy. Ingersoll Rand has developed these hybrid dryers to cater to diverse compressed air systems, offering the strong moisture removal you get from desiccants with the energy-smart benefits of refrigerant-based drying.
Benefits: Energy Efficiency and Harsh Environment Operation
Ingersoll Rand's hybrid air dryers excel in challenging conditions, providing consistent air quality while also offering significant energy savings. The efficient operation of these dryers makes them well-suited for businesses looking to reduce their energy costs without compromising the dryness and purity of their compressed air. The use of external heated blowers further enhances the efficiency of the adsorption process within these systems.
With capabilities to handle flow rates from 2.8 cfm to 2959 cfm and pressure up to 16 barg, these dryers are equipped for a range of industrial demands. Their power capacity goes up to 325 kW and they maintain a stable dew point, showcasing their strong and reliable performance.
Applications Across Industries: Broadly Adaptable and Energy-Conscious
Ingersoll Rand's hybrid combination dryers are versatile, suitable for a broad array of industries. They perform well in fields like oil and gas, chemical, water treatment, and electronics, where premium compressed air is essential. These systems are equally valuable in the food and beverage, textile, and aerospace sectors, where both the quality of the air and efficient energy use matter a great deal.
How Hybrid Combination Dryers Work
Hybrid combination dryers from Ingersoll Rand employ a two-stage drying process to deliver exceptionally dry air. The first stage uses refrigerant technology to cool the air and remove most of the water vapor. Then, the desiccant part dries the air even further, lowering the dew point significantly. This smart setup uses less energy than traditional desiccant dryers while meeting the high air quality standards required for various applications.
Ingersoll Rand's hybrid combination dryers blend innovation with efficiency, providing a cost-effective solution for superior compressed air quality. They're built to perform in demanding environments and offer energy savings, making them a wise choice for businesses looking to enhance their compressed air systems and reduce environmental impact.
Refrigerant Air Dryer Packages
Refrigerant air dryers are key in keeping compressed air systems working efficiently. Ingersoll Rand provides top-notch air dryers that remove moisture and keep the air dry for many industries. These dryers use special heat exchangers to cool the air, take out the moisture, and then reheat the air to room temperature. This stops any more moisture from building up in the pipes.
The impressive performance of Ingersoll Rand's dryers is demonstrated by their extensive flow rate capacity, ranging from 2.8 cfm to 2959 cfm, along with their ability to manage power up to 325 kW. Plus, their pressure vessels meet global safety standards like ASME/PED, ensuring they're safe and up to code.
Benefits: Enhanced Performance in Tough Conditions
Ingersoll Rand's refrigerant air dryers are built tough, so they work well, even in rough conditions. They feature a compact design that maximizes space without compromising performance. This balance of strength and compact size makes these air dryers a wise choice for businesses that need clean air but can't afford to lose a lot of room.
Applications Across Industries: Diverse and Reliable
Ingersoll Rand designs refrigerant air dryer packages to meet the needs of a wide range of sectors. These air dryers are ideal for uses from power generation to the medical and pharmaceutical fields, ensuring that compressed air systems run at their best. They are also versatile enough for the oil and gas industry, chemical and petrochemical processes, general manufacturing, mining, and water treatment. This demonstrates their broad adaptability for various specialized applications where high-quality air is essential.
How Refrigerant Air Dryers Work
Ingersoll Rand's refrigerant dryers use a special aluminum heat exchanger. This key part has two sections – one for air-to-air and another for air-to-refrigerant exchange – along with a stainless steel device that catches moisture and a chamber to collect it. This setup is made to use power well and keep refrigerant use low. As a result, these dryers deliver high-quality air in a cost-effective way, keeping the moisture levels just right to protect the compressed air system.
Adsorption Air Dryer Packages
Adsorption air dryers are crucial for businesses that need extremely dry air. They work by moving air over a desiccant material that can regenerate itself and captures water from the air by sticking to the water molecules. Ingersoll Rand provides advanced desiccant air dryers that are built to handle tough demands and keep air quality high by keeping the moisture levels low.
Benefits: Reliability and Low MaintenanceIngersoll Rand's adsorption air dryers are made to work well in even the harshest conditions. They are reliable and have low maintenance requirements. With a pressure dew point as low as -40°C or even -70°C with for units with heaters, these dryers provide dry air in environments where moisture could lead to corrosion or bacterial growth. They are made to fit specific needs, dealing with temperatures as high as 60°C and pressures up to 13 barg. Because they require so little upkeep, these systems are a cost-effective choice for places that need consistently dry and clean compressed air.
Applications Across Sectors: Versatile and Effective
Ingersoll Rand's adsorption air dryers are engineered to perform across a variety of point of use applications. Their ability to produce air with a low pressure dew point makes them ideal for sensitive environments such as pharmaceuticals, food processing, and electronics manufacturing. These dryers are also crucial in industries like chemical processing and power generation, where air purity is paramount.
How Adsorption Air Dryers Work
Adsorption air dryers work by using a desiccant material that removes water from the air. Ingersoll Rand's compressed air systems regenerate without heat, so the material is always ready to absorb moisture. These dryers deliver consistently low pressure dew points, ensuring that the air remains free of condensation under specified conditions.
Ingersoll Rand's adsorption air dryers are a strong way to control moisture in compressed air systems. They're reliable, easy to maintain, and tough enough for extreme conditions. They help businesses keep their air quality high, protecting equipment and products from moisture damage.
Hybrid Combination Dryer Packages
Hybrid combination dryers blend the best of both refrigerant and desiccant air drying technologies. This innovative mix provides air dryers that produce higher quality air while using less energy. Ingersoll Rand has developed these hybrid dryers to cater to diverse compressed air systems, offering the strong moisture removal you get from desiccants with the energy-smart benefits of refrigerant-based drying.
Benefits: Energy Efficiency and Harsh Environment Operation
Ingersoll Rand's hybrid air dryers excel in challenging conditions, providing consistent air quality while also offering significant energy savings. The efficient operation of these dryers makes them well-suited for businesses looking to reduce their energy costs without compromising the dryness and purity of their compressed air. The use of external heated blowers further enhances the efficiency of the adsorption process within these systems.
With capabilities to handle flow rates from 2.8 cfm to 2959 cfm and pressure up to 16 barg, these dryers are equipped for a range of industrial demands. Their power capacity goes up to 325 kW and they maintain a stable dew point, showcasing their strong and reliable performance.
Applications Across Industries: Broadly Adaptable and Energy-Conscious
Ingersoll Rand's hybrid combination dryers are versatile, suitable for a broad array of industries. They perform well in fields like oil and gas, chemical, water treatment, and electronics, where premium compressed air is essential. These systems are equally valuable in the food and beverage, textile, and aerospace sectors, where both the quality of the air and efficient energy use matter a great deal.
How Hybrid Combination Dryers Work
Hybrid combination dryers from Ingersoll Rand employ a two-stage drying process to deliver exceptionally dry air. The first stage uses refrigerant technology to cool the air and remove most of the water vapor. Then, the desiccant part dries the air even further, lowering the dew point significantly. This smart setup uses less energy than traditional desiccant dryers while meeting the high air quality standards required for various applications.
Ingersoll Rand's hybrid combination dryers blend innovation with efficiency, providing a cost-effective solution for superior compressed air quality. They're built to perform in demanding environments and offer energy savings, making them a wise choice for businesses looking to enhance their compressed air systems and reduce environmental impact.
How Engineered Instrument Air Dryers Work
A compressed air dryer is used for removing water vapor from compressed air.
The process of air compression concentrates atmospheric contaminants, including water vapor. This raises the dewpoint of the compressed air relative to free atmospheric air and leads to condensation within pipes as the compressed air cools downstream of the compressor, so compressed air including water vapor shall be removed through air dryer.
Almost every air system uses an after cooler (air cooled or water cooled) to cool compressed air as it exits the air compressor. The after cooler will cool the air. In almost all cases, the air exiting the after cooler is saturated, meaning it cannot hold any additional water vapor at its present temperature and pressure.
Instrument Air Dryer Packages
The instrument air dryer packages are supplied as custom to meet the client’s requirements. The instrument air dryer packages are equipped with its instruments, junction boxes, and the PLC based controller. Ingersoll Rand provides standard designs or totally engineered for heavy-duty and severe ambient installations, extreme temperatures or explosive environment conditions. The dryer packages can be packaged in a skid or containerized.
Why select a compressed air dryer?
Safe operation - Untreated air can cause corrosion and damage to pipeworks and the internal structure of your air compressor. Air dryers are used to dehumidify compressed (process) air to significantly lessen or eliminate water vapor present in the air stream, or to eliminate contaminated air. Industrial air dryers can be used to reduce the dew point of compressed air to below the lowest temperature obtained at site.
Reliable operation - Compressed air dryer packages will help to keep your air system running damage-free and your operation safe and reliable. Choosing an equipment with high quality components ensures a continuous supply of clean, dry air and reliable operation.
High-quality end-product - Air containing water vapor can cause product deterioration, which can be very costly for businesses. The compressed air dryer ensures that the air is pure and dry before it reaches the point of use, thus ensuring optimum quality of the final product.