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IntelliFlow

用來操作壓縮空氣系統的能源中,會浪費多達 20% 到 60%!造成浪費的主要原因之一是在教高的工作壓力下操作空氣系統。大家都知道,在高壓下儲存的壓縮空氣可為突然的大量需求提供電容效應。鮮為人知的是若在較高的壓力下儲存,且沒有適當控制和管理,不只會造成其他能源用來壓縮為較高的壓力(每增加 1% 壓力,需要 0.5% 能源),也會造成所有空氣使用者的空氣消耗量大幅增加(在某些情況下最多會增加 12%)!Ingersoll Rand IntelliFlow 控制應用有效使用系統儲存,來補償高度的隨機空氣使用量,避免增加整個系統壓力的需求。同樣地,IntelliFlow 控制也能消除啟動負載壓縮機的需求以及同樣由於高度的隨機空氣使用量而造成的短循環需求週期。

特徵

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly
  • 高體積低壓降設計
  • 裝於閥門位置的電子 PID 控制
  • 具有數位介面的安裝控制器
  • 安裝壓力轉換器
  • 3 閥旁通
  • 用於系統稽核儀器的活栓和量規

優點

  • 增加生產力:最佳化生產空氣控制
  • 增加效率:最佳化能源使用
  • 增加可靠性:避免壓縮機快速循環
  • 減少浪費:降低壓力、減少空氣消耗

技術資訊

  • 最大壓力:150 psig (10 barg)
  • 最大溫度:150°F (65°C)
  • 凸緣/閥尺寸:2 - 8 in (50 - 200 mm)
  • 最大流量:850 - 15900 cfm (24 - 450 m3/min)
  • 全開啟閥位置下的 1 psig (0.07 barg) 壓降
  • 透過適當儲存控制成為 +/- 1 psi (0.07 bar)
  • NEMA 12/P54 外殼
  • 50/60 Hz 標準
intelliflow.png

模型規格

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860

Balancing Pressure Supply and Demand

Pressure instability, even a one-time pressure drop, frequently causes operators to elevate air pressure. But this fix also increases the air consumption of all poorly regulated processes…including the leak rate! For example, in a nominal 100 psig air system, a 15 psig increase in pressure will use approximately 10-12% more compressed air, PLUS use 7.5% more energy to compress. Installing an IntelliFlow controller, combined with proper storage and control, will provide a capacitance (stored energy) effect for sudden high volume system demands, eliminating the energy and maintenance costs associated with elevating the pressure… and adding profit to the bottom line!

The IntelliFlow constantly monitors the demand of air pressure and dynamically adjusts to utilize storage, increase volume
flow and stabilize pressure as needed (A).

IntelliFlow can also prioritize and protect critical processes or zones in the air system. Many systems have pressure critical processes, which can stop working or create waste if the pressure drops below a minimum level. IntelliFlow’s backpressure control (B) ensures the proper pressure prioritization to prevent this problem.

In addition, IntelliFlow’s “Combination Control” automatically switches control between forward system control and
backpressure priority control (C) based on user defined set points.

Features:

  • High capacity, low pressure drop
  • 3-valve manual bypass with fittings
  • Forward, backpressure and combination control
  • Electronic control (standard)
  • Mounted c-UL NEMA 12 panel
  • Multiple pressure set points
  • Auxiliary contacts
  • Mounted dual pressure sensors
  • Network communication ready
  • X-Series visualization ready
  • Complete mounted & wired assembly
  • 高體積低壓降設計
  • 裝於閥門位置的電子 PID 控制
  • 具有數位介面的安裝控制器
  • 安裝壓力轉換器
  • 3 閥旁通
  • 用於系統稽核儀器的活栓和量規

優點

  • 增加生產力:最佳化生產空氣控制
  • 增加效率:最佳化能源使用
  • 增加可靠性:避免壓縮機快速循環
  • 減少浪費:降低壓力、減少空氣消耗

技術資訊

  • 最大壓力:150 psig (10 barg)
  • 最大溫度:150°F (65°C)
  • 凸緣/閥尺寸:2 - 8 in (50 - 200 mm)
  • 最大流量:850 - 15900 cfm (24 - 450 m3/min)
  • 全開啟閥位置下的 1 psig (0.07 barg) 壓降
  • 透過適當儲存控制成為 +/- 1 psi (0.07 bar)
  • NEMA 12/P54 外殼
  • 50/60 Hz 標準
intelliflow.png

Model
CCN
Connection Size In/Out (in)
Flow scfm min
Flow scfm max
Lenth (in)
Width (in)
Height (in)
Weight (lb)
IX-02
# 23473192
2
207
835
39.25
15
33.87
180
IX-03
# 23473200
3
580
2664
43.87
16.62
38.5
250
IX-04
# 23473218
4
1077
4868
58.5
18.06
44.35
440
IX-06
# 23473226
6
2320
10700
64.5
20.43
51.25
650
IX-08
# 23473234
8
4144
19200
70.68
70.68
53.06
860
IX-08CDN*
# 23485980
8
4144
19200
70.68
70.68
53.06
860